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How Do You Use Wire Wraps?

Published in Wire Wrapping 2 mins read

Wire wrapping involves a specific process to create a secure and solderless electrical connection. Here's how it's done, according to the provided reference:

Wire Wrapping Procedure

The wire wrapping process requires a specialized tool and follows these crucial steps:

  1. Prepare the Wire:

    • The wire must be pre-stripped to expose the conductive core.
    • The length of the exposed wire should be suitable for wrapping.
  2. Insert the Wire:

    • Step 1: Place the pre-stripped wire into the designated wire slot of the wrapping bit on your wire wrapping tool.
  3. Anchor the Wire:

    • Step 2: Secure the wire by anchoring it in the notch of the wrapping sleeve. This prevents the wire from slipping during the wrapping process.
  4. Position the Terminal:

    • Step 3: Insert the terminal (the post or pin you are wrapping the wire around) into the center hole of the wrapping bit. Ensure the terminal is properly aligned and securely positioned.
  5. Activate the Wrapping Tool:

    • Step 4: Activate the wire wrapping tool to spin the bit around the terminal. This will tightly wrap the wire around the terminal, creating a gas-tight, mechanically sound connection.

Summary of Steps

Step Action Detail
1 Prepare Wire Strip the wire to expose the conductive core.
2 Insert into Wire Slot Place stripped wire into the wire slot of the wrapping bit.
3 Anchor in Wrapping Sleeve Secure the wire in the notch of the wrapping sleeve.
4 Position the Terminal Insert the terminal into the center hole of the wrapping bit.
5 Activate Wire Wrapping Tool Use the tool to wrap the wire tightly around the terminal.

Following these steps meticulously ensures that the wire wrap connection is reliable and has good electrical contact.

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