Wire wrapping involves a specific process to create a secure and solderless electrical connection. Here's how it's done, according to the provided reference:
Wire Wrapping Procedure
The wire wrapping process requires a specialized tool and follows these crucial steps:
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Prepare the Wire:
- The wire must be pre-stripped to expose the conductive core.
- The length of the exposed wire should be suitable for wrapping.
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Insert the Wire:
- Step 1: Place the pre-stripped wire into the designated wire slot of the wrapping bit on your wire wrapping tool.
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Anchor the Wire:
- Step 2: Secure the wire by anchoring it in the notch of the wrapping sleeve. This prevents the wire from slipping during the wrapping process.
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Position the Terminal:
- Step 3: Insert the terminal (the post or pin you are wrapping the wire around) into the center hole of the wrapping bit. Ensure the terminal is properly aligned and securely positioned.
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Activate the Wrapping Tool:
- Step 4: Activate the wire wrapping tool to spin the bit around the terminal. This will tightly wrap the wire around the terminal, creating a gas-tight, mechanically sound connection.
Summary of Steps
Step | Action | Detail |
---|---|---|
1 | Prepare Wire | Strip the wire to expose the conductive core. |
2 | Insert into Wire Slot | Place stripped wire into the wire slot of the wrapping bit. |
3 | Anchor in Wrapping Sleeve | Secure the wire in the notch of the wrapping sleeve. |
4 | Position the Terminal | Insert the terminal into the center hole of the wrapping bit. |
5 | Activate Wire Wrapping Tool | Use the tool to wrap the wire tightly around the terminal. |
Following these steps meticulously ensures that the wire wrap connection is reliable and has good electrical contact.