Lacquer primarily works by drying through the rapid evaporation of the solvents it contains, leaving behind a hard and durable film.
In modern techniques, lacquer is defined as a range of clear or pigmented coatings that dry by solvent evaporation to produce a hard, durable finish. Unlike some other coatings that cure through chemical reactions or oxidation, lacquer simply relies on the solvents evaporating into the air.
The Lacquer Drying Process
The magic of lacquer lies in its formulation, which includes a high percentage of fast-evaporating solvents. Here's a breakdown of the process:
- Application: Lacquer is applied to a surface (like wood, metal, or plastic) using methods such as spraying, brushing, or dipping. The solvents keep the coating liquid and allow it to level out, creating a smooth surface.
- Solvent Evaporation: As soon as the lacquer is exposed to air, the volatile solvents begin to evaporate rapidly. This is why lacquer dries much faster than many other finishes, like oils or varnishes that dry through oxidation or polymerization.
- Film Formation: As the solvents leave the mixture, the solid components (resins, pigments) are left behind. These solids coalesce to form a continuous, thin film on the surface.
- Hardening: The departure of the solvents causes the resin film to harden. This results in the characteristic hard, durable finish mentioned in the definition.
Key Characteristics of the Finish
The finish produced by lacquer has several notable characteristics:
- Hardness: The dried film is typically very hard, providing excellent protection against scratches and abrasions.
- Durability: It forms a tough barrier that protects the underlying material.
- Sheen Levels: Lacquer can achieve a wide range of sheen levels, from ultra-matte (very dull) to high gloss (very shiny). This is controlled by the additives and formulation.
- Polishable: High-gloss lacquer finishes can often be further polished to achieve an even smoother and shinier appearance.
- Recoating: A key advantage is that new coats of lacquer can often melt into existing coats through solvent action, creating a single, seamless layer rather than just sitting on top. This makes repairs and touch-ups easier.
In essence, lacquer's functionality hinges on the simple, physical process of solvents leaving the coating, which transforms it from a liquid state into a solid, protective film.